Calculating size and weight
| Type of Material | Loose | Baled |
|---|
| Cardboard | 50 – 100 lbs/cy | 600 – 1100 lbs / cy |
| PET (Soda bottles, food packaging etc) | 30 – 40 lbs / cy | 200–500 lbs / cy |
| HDPE (Milk Jugs, Detergent Containers etc) | 22 – 25 lbs / cy | 200 – 500 lbs / cy |
| Aluminum Cans | 50 – 75 lbs / cy | 150–500 lbs / cy |
Cardboard balers are one of the most useful recycling equipment designed in the recent time. Cardboard balers are basically equipment in which cardboard is fed. The press installed within the balers helps to compress the cardboard. The compressed bales are tied off before it is released.
Bailers are tied to a piece of rope (usually made from nylon or polypropylene) or a piece of wire (composed of Teflon or stainless steel) and lowered into the water column. Once lowered, the bailer uses a simple ball check valve to seal at the bottom in order to pull up a sample of the groundwater table.
Place the hydraulic compactor on the ground. The ground/soil is compacted by the frequency of the tamper plate. Exerting excessive pressure with the carrier does not improve the working result. Switch off the hydraulic compactor, lift it and put it back on the ground elsewhere to compact the next section.
A baler is used to compress and bundle (or bale) recyclable materials such as cardboard, paper, plastics, metal, etc. The materials are made into dense and consistently shaped bales for easy storage and transport. Eventually the bales of recyclable materials are brought to a recycling company for resale and reuse.
Stockroom baler also called warehouse baler, internal waste management baler or stock room compactor, refers to the small footprint baling machine applied in convenience stores, supermarket, office developments, hotels, hospitals, restaurants, department stores, drug stores and even vessels.
How You Can Start Your Own Cardboard Boxes Recycling for Money Program
- Check Out Your Own House. You can start this process by looking around your own home.
- Talk to Friends and Family to Find Boxes.
- Take a Look at Craigslist's Free Section.
- U-haul Box Exchange Program.
- Freecycle.org.
- Grocery Stores.
- Liquor Stores.
- Starbucks.
CAPITAL COSTSThe cost of the baler itself can run anywhere between $5,000 for a low-end vertical baler to more than $1 million for a top-of-the-line ferrous baler. Shear/baler/loggers can even cost as much as $1.5 million.
Vertical balers, also called downstroke balers, use a single ram to compress material from top to bottom. These balers are highly portable and can produce a wide range of bale sizes. These types of balers are primarily designed for scrap yards which handle tough extrusions and metals.
Balers are machines used in the recycling process. A recyclable commodity like cardboard, aluminum, plastic, paper products, shrink wrap, tires, or non-ferrous metal is loaded into the baler chamber. A platen at the end of a hydraulic cylinder compresses the material until a desired bale size is reached.
Wrap a piece of plastic or metal twine tightly around the stack of cardboard to keep the pieces together. If recycling, follow the city's guidelines to determine how thick the stack can be. A common requirement is 6 inches or less.
Set a piece of appropriately sized cardboard on the bottom of the baler. Fill each box with plastic bottles or jugs. Use the jack to compress the plastic containers. Refill the box with plastic containers as needed to get the right amount for a firm bale.
One such provision, Hazardous Occupations Order No. 12 (HO 12), prohibits minors under 18 years of age from loading, operating, and unloading certain power-driven paper processing machines, including scrap paper balers and paper box compactors.
Safety Tips for Operating a Baler to Prevent Injury
- Properly train operators. Prior to using baling equipment, all operators should be properly trained by qualified personnel.
- Wear protective gear.
- Power down baler when clearing jams.
- Turn machine off when not in use.
- Perform regular inspections.
- Display clear warning signs.
An affected employee is someone that must stand by until the lockout/tagout procedure has been completed. OSHA 1910.146 defines permit-required confined spaces, and ANSI Z245. If a machine that is baling cardboard jams, an authorized employee must lockout and tagout the baler to loosen the jam.
To tie baling wire, you should take a hook, wrap the wire around it and spin the handle to twist the wire in a loop. You then take the free end, pull it through the loop and wrap it around itself to tighten the hold wire.
Every 1,000 hours, operators should visually inspect their balers to ensure all safety stickers are in place and oil and hydraulic fluid is not leaking, Wildes says.
A baler or hay baler is a piece of farm machinery used to compress a cut and raked crop (such as hay, cotton, flax straw, salt marsh hay, or silage) into compact bales that are easy to handle, transport, and store.
